EARTH CUBE is an organic substance processor with a magnetic flow low-temperature pyrolysis system that is completely different from the conventional incinerator waste processor.|
It was developed as a machine for producing ceramic ash produced in the final stage of treatment. As EARTH CUBE is not an incinerator, no fossil fuel etc.
Will be used to process organic matter. In addition, the emission of dioxins and the like are suppressed, which eco-friendly and significantly contributes to the protection of the global environment.
EARTH CUBE is able to process and treat most organic substances.
It is a Thermal Pyrolysis Equipment that has been researched and developed by pioneers for many years, which "decomposed organic matter with magnetism to reduce CO2 emissions" .
★ Passed the Japanese national standard for dioxin inspection|
★ Supports infectious medical waste manuals based on the Japan Waste Management Law
★ Treats industrial waste that requires heat treatment without using fossil fuel
by magnetizing air
元 製造元の 日本モルデン株式会社 は、「EARTH CUBE」で|
アジアゴールデンスターアワード 2019 商品賞 を受賞しました。
★ Down load Document & Catalogue|
● Futures & Function
★ Futures :|
・Much lower installation cost than for an incinerator with the same capacity|
・Uses pyrolysis (thermal decomposition) rather than incineration
・Big reduction in operating and maintenance expenses
・Processes almost all organic materials; no need for sorting
・Ideal for remote locations with no refuse processing facilities
・Decomposition produces Pyroligneous acid and ceramic ash that meet safety standards
・No need for fossil fuels
・Breaks down organic materials to 1/200 to 1/300;
residual substances can be recycled as a fertilizer
( be sure to inspect the ingrediwnts before use )
・Operates without any fuel; less smoke (pollution) even when processing petrochemical
materials; able to process gases too
・Exceeds environmental standards for air pollution,
dioxin and nitrous oxide levels in gas emissions, and other properties
(see certification forms)
★ BENEFITS OF EARTH CUBE :|
・Zero fossil fuel usage|
・Electricity and water charges are minimal
・No fire / flame and therefore safe
・No vibration or noise
・Can install underground or on a roof ( requires space similar to approx. 1.5 cars parks )
・Less smoke output (even when processing tires )
・Ash by-product is approx.1/300 in weight and can be used with fertilizers or re-enforcement
・No need for final ash transport
・Oxygen production is limited ( approx. 10% ) and only traces of dioxin
・Daily management time required is 2 hours
・No motor or electricity used, will last a lifetime
・No rust as magnetic force is used, and the magnetism has no effect on people
・Received the Asia Golden Star Product Award 2019 (Environmental Sector)
★ Possible by-products :|
・Pyroligneous acid (wood vinegar)|
Weakly acidic effluent like wood vinegar will be released from the effluent valve.
Tar-like residue should be collected and returned to the reactor.
As with commercially sold wood vinegar, the wood vinegar produced as a byproduct
can be used as an insecticide after dilution by 500 to 1,000 times.
Almost all of the magnetized materials (organic materials) reduced to 1/200 to 1/300
and converted to a negative ion magnetic material end up as a ceramic ash.
Normally, ceramic ash produced by a single cycle retains its properties as a magnetic
A total of 14 to 17 days is required to produce magnetic ion ceramics with an even
Ceramic ash radiates negative ions at a high density.
This ash can be mixed with wallpaper paste, used as a fertilizer in fields or
in other applications.
・Waste materials of medical institutions|
(non-metallic diaper materials, blood collection tubes, IV packs, syringe cylinders,
gauze, gloves, food leftovers, and other materials)
such as trash carried by ocean currents and other seashore refuse
(debris, plastics and other materials)
・Fishing nets and other materials|
(nets, raw garbage, foamed styrene)
・Chicken and other manure;|
excess heat can be used for heating (manure can be incinerated after drying)
(pulverized, only metal parts are removed)
・Waste materials at many types of companies|
(confidential documents, floppy disks, business documents)
・Trash collected by municipalities|
・Many other types of organic materials|
(waste in diapers can be converted into a ceramic in 24 hours)
★ Difference between combustion and pyrolysis
||In the case of an incinerator
||In the case of a thermal pyrolysis system|
||First time 140,000
||US$400 / month
||US$250 / month|
||Required in large space
||For 1.5 parking lots|
||Annual inspection report
/ on-site inspection
(Dioxin required by State)
||US$3,000 / month
||1/10 ～ 1/50
||1/200 ～ 1/300|
|Final ash treatment
||Transportation to landfill
||Reusable as fertilizer in the field|
|Working time of the day
||About 2 hours of work|
||Strict equipment is required
||Strict equipment is required|
|Total annual expenses
(add dioxin test if necessary)
★ Combustion is supplied with sufficient oxygen (air),|
While burning out, it burns completely and becomes ash,
Thermal decomposition decomposes dry with minimal oxygen (air),
Make things asy in steamed condition without putting out flames.
★ If the charcoal is exposed to the air,
it emits flames and burns vigorously (this is called combustion),
but if it is put in ash,
it will take in the surrounding oxygen (air) to a minimum and decompose gently.
(This is called pyrolysis)
The volume of treated ash is reduced from about one-hundredth to
two-hundredths of that of the treated material.
● Structure & Principle
★ Structure of EARTH CUBE|
①：Smoke removal unit|
There are two water spraying units
to produce steam within the reactor.
The air flow is used to pull steam
into the reactor in order to cleanse
②：Ash removal outlet
Ash that collects as organic material
decomposes is swept to the back of
the reactor by a screw mechanism.
A magnetic box with 25 samarium-cobalt
magnets is linked to the unit's nozzle.
A dual-lid construction prevents steam
from escaping when organic materials are
placed in the reactor.
An opening for the removal twice each
year of fats that accumulate during
⑥：Cleaning rod opening
A steel rod is inserted through this
opening to knock down materials that
collect within the reactor as organic
materials become lighter as they dry.
⑦：Exhaust ( Smoke outlet )
An outlet for gases after emissions are
treated by using steam.
・Dimensions：2723(H)×2210(W)×1950(D) (the size of one parking space)
・Oxygen level inside the reactor is 5% to 10%
(low oxygen level prevents the production of dioxins).
・The reactor uses carbonization with no flame to break down organic matter.
・Decomposition using magnetism
(the flow of magnetic materials allows processing organic materials allows
processing organic materials even in an oxygen-free enviroment)
★ Principle of EATH CUBE
★ Type of Model
Specific gravity calculation：Waste plastic = 0.35, wood waste = 0.55,
paper waste = 0.17, fiber debris = 0.12, rubber waste = 0.52,
animal and plant residue = 0.80, infectious industrial waste = 0.30,
sludge = 1.10, animal carcass = 1.00
● Pyrolysis Process
★ Materials that can be decomposed (carbonized)|
Petrochemical products (plastics, foamed styrene, plastic bags, vinyl, trays and other items),
raw garbage, food leftovers, paper (magazines, catalogs, telephone books and other items),
wood (garden refuse, branches, wood scraps, sawdust and other materials), marine products,
fishing waste materials (fish bones and guts, fishing nets and other items),
livestock waste materials (manure and other items), textile products
(apparel, stuffed animals and other items), medical waste (bed sheets, diapers and other items),
and many other materials|
Note: Moist substances must first be reduced to a water content of less than 70% and then
processed with paper or other substances with a low water content.
★ What can not process
Metal, glass, stones, gypsum boards, asphalt, concrete and battery materials in accordance with the company’s principles, Earth Cube cannot be used to process military materials or explosive materials. |
Organic materials with water content of more than 70% must first be dried using a machine, sunlight or another method prior to processing.
★ Order from input to processing (in the case of cardboard)
１：Crush the cardboard and put away the stock.|
２：Before putting in the new organic substance,
stir the remaining material from the punched hole of the machine with
a hammer and push it evenly.
３：Put the crushed cardboard, put the organic matter, put the cardboard again.
By repeating this, the amount of water is determined by the amount of water.
４：After 12 to 24 hours, when the organic matter has dried and the volume has decreased,
add the new organic matter. Weight is heavy and natural pressure is applied
to the remaining material to facilitate heat transfer.
５：After 72 hours, the organic matter turns into a fine ceramic ash of 1/200 to 1/300.
★ Pyrolysis Cycle
・Organic materials with water content below 60%: 12 hours per cycle (two cycles per day)|
・Organic materials with water content above 60%: 24 hours per cycle (one cycle per day)
● Video & Media
● Contact us